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Reassembly:-
Door ventilator:-
1. Rest the polished edge of the glass on a bench suitably protected by felt or similar material.
Place a new filler strip over the glass and tap the front channel into position on the glass with a rubber mallet.
2. Tap the rear channel into position and tighten the attaching screws.
3. Cut two holes in the filler strip using the holes in the locking lever handle bracket as a guide.
4. Assemble the locking handle stud, plain washer and nut, making sure that the flat on the head of the stud is in line with the edge of the channel on the outer edge of the assembly.
5. Cut off the surplus filler strip projecting above the channel and seal the ends of the channel with Glasticon (!) Sealing Compound.
6. Place the locking handle over the stud and drive in the retaining pin (plain end first).
7. Feed the weatherstrip into the groove of the ventilator frame making sure that the holes in the weatherstrip are in alignment with the hole at the top and bottom of the frame.
8. Rivet the division channel weatherstrip into position with the heads of the rivets towards the inner face of the channel.
9. Assemble the retaining clips to the glass run channel then press this channel into the division channel.
10. Position the glass assembly in the ventilator frame and assemble the ventilator stop to the lower pivot spindle as shown in the diagram.
Complete the assembly of the friction control as shown in the diagram.
These parts must NOT be lubricated!
11. Tighten the friction control nut on the lower pivot sufficiently to prevent the ventilator from closing by wind pressure when the vehicle is in motion.
Installation:-
Note the following:-
1. Locate the end of the ventilator division channel on the drop glass then push the ventilator into position, using an awl to lift the lip of the weatherstrip over the flange of the door frame.
2. Before finally tightening the division channel lower attaching screw, adjust the channel forwards or backwards to give free operation of the window glass without excessive side movement.
3. When installing the regulator aperture cover plate, seal the edges with Glasticord (!) Sealing Putty.
4. Install the door handles as described below.
Door window glasses:-
Note the following:-
1. Coat the bearing surfaces of the window lift channel with grease.
2. Adjust the door division channel as described under door ventilators.
Door window regulators installation:-
Note the following:-
1. Lubricate the bearing surfaces of the regulator and window lift channel with grease.
2. Seal the edges of the regulator aperture plate with Glasticord (!) Sealing Putty.
3. Install the door inside handles as described:-
1. With the windows closed the handles should be horizontal and facing forwards.
2. Ensure that the regulator handle retaining spring is seated correctly in the boss of the handle.
Secure the handle by pressing it on the spindle until the retaining spring engages the recess in the spindle.
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